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碗篮半自动柔性焊接生产线

       此生产线主要是用于洗碗机上下碗篮的组合焊接生产，主要由6台自动组合电阻焊机完成洗碗机碗篮从底网到侧网的全流程组合焊接。较传统焊接工艺大量节省人工，大幅提升产能及产成品率。
      底网工件输送选用我司自主研发的三模往复输送机构，自动夹紧、自动输送、自动交换、自动脱模；侧网工件输送采用我司自主研发的双模回转输送机构，自动旋转、自动定位、自动脱模，一键完成多机联动，完全实现流水线自动作业。

      焊后成品无需矫正，产能节拍≤30秒/件，一次通过率达到99%，复检成品率达到99.99%。


     THIS PRODUCTION LINE IS MAINLY USED FOR THE COMBINATION WELDING OF DISHWASHER UPPER AND LOWER BASKET PRODUCTION, MAINLY BY 6 AU- TOMATIC COMBINATION RESISTANCE WELDING MACHINE DISHWASHER BASKET FROM THE BOTTOM MESH TO SIDE MESH COMBINATION WELDING PROCESS. COMPARED WITH THE TRADITIONAL WELDING PROCESS, IT SAVES A LOT OF LABOR AND GREATLY INCREASES THE PRODUCTION CAPACITY AND YIELD.

     THE BOTTOM NET WORKPIECE CONVESELECTS THE THREE-MODE RECIP- ROCATING CONVEMECHANISM WHICH OUR COMPANY INDEPENDENTLY DEVEL- OPS, AUTOMATICALLY CLAMPS, AUTOMATICALLY CONVEYS, AUTOMATICALLY EXCHANGES, AUTOMATICALLY DEMOULDS.; SIDE NET WORKPIECE CONVEYING WITH OUR INDEPENDENT RESEARCH AND DEVELOPMENT OF THE DUAL-MODE ROTARY CONVEYING MECHANISM, AUTOMATIC ROTATION, AUTOMATIC POSI- TIONING, AUTOMATIC MOLD 1 KEY TO COMPLETE MULTI-MACHINE LINKAGE, COMPLETE AUTOMATIC PIPELINE OPERATION.

     THERE IS NO NEED TO CORRECT THE FINISHED PRODUCT AFTER WELDING THE PASS RATE OF THE 30 PRODUCT REACHES 99% AND THE RE-INSPECTION YIELD REACHES 99.99%.

线体尺寸：15800x3200 x2120/焊点水平高度900MM

焊接范围：各种规格洗碗机碗篮

设备焊接类型：铁线、不锈钢线

小车移动速度：0~500MM/S

系统最大气压：0.8MPA

系统额定工作压力：0.5MPA

生产节拍：30S/件(不含人工放件，人工放件时间可与焊接重叠)
电源电压:3相 AC 380V±10% 50HZ，控制箱路220V